#118 Lasers, Quilts & Signs: Building a 70-Person Business from Fabric and Fire

07/08/2025 26 min
#118 Lasers, Quilts & Signs: Building a 70-Person Business from Fabric and Fire

Listen "#118 Lasers, Quilts & Signs: Building a 70-Person Business from Fabric and Fire"

Episode Synopsis

This week, Aaron sits down with Clay from Thunder Laser USA — and trust us, it’s not just a conversation about machines. It’s about how one family business turned a quilting shop into a tech-driven operation with 70+ employees, a national sales footprint, and an expanding catalog of cutting-edge tools.



From laser-cut acrylic to engraving Stanley cups and prepping for UV printing, Clay breaks down what’s powering the maker movement—and why his company’s customer support gets a reply time under 7 minutes.
🔥 Topics Covered:- How Thunder Laser grew out of a quilting business- What every new laser operator needs to know- Cutting vs. engraving: what works for signs- Common mistakes when using CO₂ lasers- Tips for clean cuts in wood and acrylic- Bed size, wattage, and finding the right machine- Why fitness is essential for business owners
🧠 Learn more:🌐 https://www.thunderlaserusa.com 
📸 @ThunderLaserUSA on Instagram

The AC Method is hosted by Aaron Clippinger and sponsored by SquareCoil. 

👉 Streamline your custom business at https://www.squarecoil.com
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