Listen "S01:E18 Eliminating the 7 Lean Wastes Using Simulation "
Episode Synopsis
Are the seven wastes of Lean—transport, inventory, motion, waiting, overproduction, over-processing, and defects—silently draining your profits? Identifying them is one thing, but eliminating them without disrupting your live production floor is a monumental challenge. Traditional trial-and-error improvements are often slow, risky, and based on assumptions rather than data.In this episode of Factory on Air, we explore a powerful, modern approach to waste elimination. We reveal how simulation, powered by a Digital Twin of your facility, provides a risk-free virtual sandbox to test, validate, and perfect process improvements before you implement them in the real world.Join us to learn:How to use simulation to redesign layouts, crushing excess transportation and motion waste.The strategies for testing different production schedules in a virtual environment to tackle overproduction and excess inventory.How to identify and eliminate hidden bottlenecks, turning waiting time back into productive time.How the DBR77 platform enables you to run powerful "what-if" scenarios, providing the data you need to confidently deploy changes that have a real impact on your bottom line. ▶️ Tune in to Episode 18 to discover how to de-risk your continuous improvement journey and wage a smarter war on waste.New to Factory on Air? Subscribe for your weekly dose of Industry 4.0 insights and practical solutions.For more information on how DBR77 is shaping the future of manufacturing, book a meeting here: Book a demo
More episodes of the podcast Factory on Air
S01:E19 VSM and Machine Load Analysis
12/10/2025
S01E17: Simulation of production scenarios
28/09/2025
S01E15: Full Real-Time Plant Analysis
14/09/2025
S01E12: What if every employee knew what to do? Providing Information to Employees in the Workplace
24/08/2025
S01E11: Precise Production Planning
17/08/2025
ZARZA We are Zarza, the prestigious firm behind major projects in information technology.